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  Miner's Toolbox
Geomechanics

   Miners Toolbox Index  Rock Mechanics  Shotcrete Introduction

Wet Mix Method

The wet mix method involves batching and mixing the aggregates, cement, additives in a batch plant similar to normal concrete.  The concrete is delivered to the shotcreting site in a mixer truck and then pumped through a host to a nozzle.  Compressed air is added at the nozzle to spray the shotcrete on the rock surface.

 

The wet mix method is used almost exclusively in Scandinavian countries and Italy.  These countries have also led the move away from manual application to robotic applications of shotcrete.

 

Concrete is delivered to the site in a mixer truck and loaded into the pump hopper.  In the past, progressive cavity type pumps were used but piston type pumps are now more frequently employed.  At the nozzle, compressed air is added at the rate of 7-15 m3/min and at a pressure of about 7 bar.  The air accelerates the concrete so that it is compacted onto the rock face.  Too little air will result in poor compressive strength, and excessive rebound.  Set accelerators can also be added at the nozzle.  With experienced operators, 60-100 m3/hour can be shot in an 8 hour shift.

 

Advantages and Disadvantages of Wet Mix

 

Advantages of Wet-Mix Method

Disadvantages of Wet-Mix Method

Less dust generation

More expensive equipment

Moisture of aggregates is not as much of a concern compared to dry mix

Increased demands on aggregate quality

More amenable to robotic placement equipment.

Limited pumping distance

More accurate mixing, water addition, and admixture addition

 

4-5 times the application rate of dry-mix

 

Less rebound (in the order of 5-10%) 

 

 

Introduction

Wet Mix Process

Shotcrete Reinforcement: Mesh vs. Fibre

Use of Shotcrete Admixtures and Additives

Shotcrete Rock Support Design

Shotcrete Equipment

 

Shotcrete Specialists

Shotcrete Contractors

Shotcrete Engineers

Geomechanics Suppliers

Shotcrete Additives

Blended and Packaged Shotcrete

Shotcrete Fibres

Shotcrete Mesh

Shotcrete Equipment

 

 

 

 

 

 

Mine Geotechnical News

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